Bosch PIN8 N1 Guia de Resolução de Problemas Página 269

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MPH-02, MPB-02, MPD-02 Drive Control 6-57
DOK-INDRV*-MP*-02VRS**-FK01-EN-P
To determine the "critical proportional gain" proceed as follows:
1. Let the drive move with low velocity after switching drive enable on:
linear motor 1000 2000 mm/min
rotary motor 10 20 rpm
2. Increase value in parameter S-0-0100, Velocity loop proportional
gain until instable behavior (continuous oscillation) occurs.
3. Determine frequency of oscillation by oscilloscoping the actual
velocity (see also "Analog Outputs" or "Oscilloscope Feature"). When
frequency of oscillation is considerably higher than 500 Hz, increase
value in parameter P-0-0004, Velocity loop smoothing time
constant until oscillation diminishes. Then continue increasing the
value in parameter S-0-0100, Velocity loop proportional gain until
oscillation (instability) occurs again.
4. Reduce parameter S-0-0100, Velocity loop proportional gain until
permanent oscillation decreases automatically.
The value thus determined is the so-called "critical velocity loop
proportional gain".
Note: By using the filter cascade (P-0-1120, P-0-1121, P-0-1122,
P-0-1123) it is possible to activate a PT4-filter.
To determine the "critical integral action time" proceed as follows:
1. Set parameter S-0-0100, Velocity loop proportional gain =
0.5 * "critical proportional gain"
2. Reduce value in parameter S-0-0101, Velocity loop integral action
time, beginning with maximum value, until instable behavior
(continuous oscillation) occurs.
3. Increase value in parameter S-0-0101, Velocity loop integral action
time until continuous oscillation decreases automatically.
The value thus determined is the "critical integral action time". Usual
values are within the range from 5 to 20 ms!
From the determined critical values (see above) it is possible to derive a
controller setting with the following characteristics:
independent of changes at the axis because sufficient distance to
stability limit
properties can be reliably reproduced in series machines
The following table contains some of the most common types of
application and the corresponding characteristics of the control loop
setting.
Application type
Speed controller
proportional gain
Speed controller
integral action time Notes
feed axis at standard
machine tool
K
p
= 0.5 x K
pkrit
T
n
= 2 x T
nkrit
good load stiffness and good control
performance
feed axis at perforating
machine or nibbling
machine
K
p
= 0.8 x K
pkrit
T
n
= 0 high proportional gain; no I-component in
order to obtain short response times
feed drive at following-
on cutting devices
K
p
= 0.5 x K
pkrit
T
n
= 0 relatively non-dynamic controller setting
without I-component in order to keep the
material to be cut from getting distorted with
the cutting device
Fig. 6-40: Characteristics of controller setting
Determining the Critical
Proportional Gain
Determining the Critical Integral
Action Time
Characteristics of Controller
Setting
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