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Rexroth SYNAX 200
1
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Version 12
1
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Contents
5
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II Contents Rexroth SYNAX 200
6
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IV Contents Rexroth SYNAX 200
8
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5 Drive configurations 5-1
8
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VI Contents Rexroth SYNAX 200
10
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9 Appendix 9-1
10
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10 Index 10-1
12
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11 Service & Support 11-1
12
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1 System configurations
13
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1.2 System components
14
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MotionControl PPC-P
15
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I/O components
16
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Fig. 1-5: Rexroth Inline
17
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Fig. 1-6: Rexroth Fieldline
17
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HMI components
18
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Miniature control terminals
19
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Drives, motors
20
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Fig. 1-11: Rotary motors
21
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1.3 System structures
22
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YF000142V01_EN.bmp
23
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YF000143V01_EN.bmp
23
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2.1 Appropriate use
25
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2.2 Inappropriate use
26
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3.1 Introduction
27
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3.2 Explanations
27
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3.3 Hazards by Improper Use
28
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3.4 General Information
29
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Voltage (PELV)
32
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During Operation and Mounting
35
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3.11 Battery Safety
37
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YF000154V01_EN.FH7
39
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YF000155V01_EN.FH7
40
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Selecting the firmware
41
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4.2 MotionControl PPC-R
42
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4.3 Brief description PPC-P
43
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ETH01 only with PPC-P11
45
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Option Cards for the PLC
46
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YG000047V01_NN.bmp
47
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• counting modules and
48
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• block I/O modules
48
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YG000007V01_NN.bmp
50
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BTV 16/40, VSP 16/40
51
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• a closed plastic housing
52
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YG000067V01_NN.bmp
53
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YG000046V02_NN.bmp
54
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4x RMB02.2-04
55
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Installing the modules
56
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Grounding
57
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S1 S1 S1 S1
58
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YF000161V01_EN.FH7
59
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Optional Interface board
60
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(ISA mounting)
60
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PPC-P PC board
60
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(PCI mounting)
60
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HT100007V01_NN.bmp
61
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4.16 Specifications PPC-R2x
62
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EMC of the PPC-R2x
63
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DERATING I/O bus supply
63
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Interfaces of the PPC-R2x
63
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Power Supply Unit
64
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4.17 Specifications PPC-P11
66
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Specifications of the front
70
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Specifications of the PC box
71
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Wear parts BTV 16, BTV 40
73
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Input current:
76
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Switch-on current:
76
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Max. output power:
76
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Efficiency (at full load):
76
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Wear parts VSP 16, VSP 40
77
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• 12": 40.000 hours
81
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• 15": 35.000 hours
81
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• CMOS battery: 5 to 7 years
81
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4.22 Specifications VPP21
83
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Specification of the PC
84
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Ambient conditions VPP 21
84
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Wear parts VPP 21
85
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Backlight
87
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Compact Flash
87
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battery for CMOS clock
87
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General specification VCP 01
88
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Power supply of the VCP 01
89
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Serial interface X1
89
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General specifications VCP 02
90
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Serial interface X2
91
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Power supply of VCP 02
92
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General specification VCP 05
93
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Power supply of the VCP 05
95
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General specification VCP 08
98
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Power supply of the VCP 08
100
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Profibus DP interface X2
100
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Serial interface X3
100
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General specification VCP 20
102
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Power supply of the VCP 20
104
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General specification VCP 25
106
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Power supply of the VCP 25
108
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5 Drive configurations
111
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Fp5002d1.fh5
112
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FP5006d1.fh7
113
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5.2 Rotary axes
114
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YF000168V01_EN.FH7
115
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IKS 4374
116
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U1 (DSS)
116
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Usable motors
117
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(IndraDrive)
118
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(Diax 04)
119
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IKSxxxx (see table)
125
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U2 (DLF)
126
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EnDAT encoder
129
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U2 (DAG)
130
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EnDat encoder
131
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5.3 Linear axes
132
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IKS xxxx
133
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(see table)
133
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YF000185V01_EN.FH7
134
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YF000189V01_EN.FH7
140
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YF000190V01_EN.FH7
142
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YF000192V01_EN.FH7
145
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YF000194V01_EN.FH7
147
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YF000195V01_EN.FH7
147
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Determining the master axis
149
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IndraDrive
150
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DKR, Diax 04
150
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EcoDrive 03
150
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Determining analog inputs
151
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Master axis position output
151
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Incremental encoder emulation
152
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Connection schematics DGA01.2
153
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Terminal diagram DGA01.2
154
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YF000205V01_EN.bmp
155
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YF000206V01_EN.bmp
155
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Sv5116f1.fh7
156
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Sv5117f1.fh7
157
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General information
158
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Configuration
159
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DFF module
160
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Configuration
161
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DFF02.1M module
162
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Features
166
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5.7 Example
174
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Drive configuration
175
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HS12 HS09 HS12
176
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6 Order data/reference lists
177
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Fig. 6-3: Type code PPC-R22.1
178
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Type code PPC-R22.1
178
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PPC-P: MotionControl
179
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YG000053V01_NN.bmp
180
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YG000074V01_NN.bmp
180
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YG000076V01_NN.bmp
181
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YG000054V01_NN.bmp
182
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YG000055V01_NN.bmp
183
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YG000057V01_NN.bmp
184
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Option cards based on the PLC
185
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YG000059V01_NN.bmp
186
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YG000058V01_NN.tif
187
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YT000003V01_EN.wmf
187
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RECO02: Local I/O components
188
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Type code RME02.2-16-DC024
189
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Input module RME02.2-32-DC024
190
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Type code RME02.2-32-DC024
191
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Input module RME02.2-16-AC115
192
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Type code RME02.2-16-AC115
193
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SG100025V01_NN.bmp
194
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Type code
195
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RMA02.2-16-DC024-200
195
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SG100026V01_NN.bmp
196
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RMA02.2-32-DC024-050
197
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SG100027V01_NN.bmp
198
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RMA02.2-16-AC230-200
199
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SG100028V01_NN.bmp
200
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RMA02.2-16-RE230-200
201
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Analog module RMC02.2-2E-1A
202
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Type code RMC02.2-2E-1A
203
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SG100006V01_NN.bmp
204
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SG100004V01_NN.bmp
204
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SG100007V01_NN.bmp
205
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SG100008V01_NN.bmp
205
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SG100009V01_NN.bmp
206
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SG100010V01_NN.bmp
206
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SG100005V01_NN.bmp
207
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SG100001V01_NN.bmp
207
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SG100011V01_NN.bmp
208
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SG100012V01_NN.bmp
208
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SG100013V01_NN.bmp
209
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SG100014V01_NN.bmp
210
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SG100015V01_NN.bmp
211
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SG100003V01_NN.bmp
211
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SG100002V01_NN.bmp
212
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SG100016V01_NN.bmp
212
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SG100017V01_NN,bmp
213
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SG100030V01_NN.bmp
213
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SG100018V01_NN.bmp
214
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• event metering
215
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• frequency measuring
215
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• time measuring
215
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• impulse generator
215
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SG100020V01_NN.bmp
216
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SG100021V01_NN.bmp
216
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R-ILB PB 24 DI16 DO16
217
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R-ILB DN 24 DI16 DO16
217
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Type code RECO Inline
218
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Documentation Rexroth Inline
219
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SG100033V01_NN.tif
220
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SG100034V01_NN.tif
221
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SG100035V01_NN.tif
222
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Type code Rexroth Fieldline
224
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BTV 16 and BTV 40
225
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The essential features are:
226
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Fig. 6-120: Type code BTV 40
227
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Type code BTV 40
227
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VSP 16 and VSP 40
228
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HT100008V01_EN.EPS
229
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Fig. 6-125: Type code VSP 40
230
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Type code VSP 40
230
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• IPC40.2G4 und
231
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• VSB40.1G4
231
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HT100010V01_EN.EPS
232
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Fig. 6-131: Type code VSB 40
233
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Fig. 6-132: Type code VDP 16
233
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Type code VSB 40
233
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Type code VDP 16
233
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Fig. 6-133: Type code VDP 40
234
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Type code VDP 40
234
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YG000071V01_NN.bmp
235
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HT100014V01_EN.EPS
235
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6.3 Visualization units VEP
236
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Fig. 6-138: Type code VEP 30
237
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Type code VEP 30
237
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Fig. 6-139: Type code VEP 40
238
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Type code VEP 40
238
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Fig. 6-140: Type code VEP 50
239
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Type code VEP 50
239
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SUPPL*-VCP*01*****-PR01-EN-P
240
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Fig. 6-143: Type code VCP 01
241
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Type code VCP 01
241
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SUPPL*-VCP02******-PR01-EN-P
242
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Fig. 6-146: Type code VCP 02
243
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Type code VCP 02
243
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SUPPL*-VCP05******-PR01-EN-P
244
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Fig. 6-149: Type code VCP 05
245
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Type code VCP 05
245
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SUPPL*-VCP08******-PR01-EN-P
246
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Fig. 6-152: Type code VCP 08
247
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Type code VCP 08
247
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SUPPL*-VCP20*****-PR01-EN-P
248
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Fig. 6-155: Type code VCP 20
249
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Type code VCP 20
249
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SUPPL*-VCP25******-PR01-EN-P
250
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Fig. 6-158: Type code VCP 25
251
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Type code VCP 25
251
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6.5 Drive components
252
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Documentation control section
253
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Type code control section CSH
253
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Type code control section CSB
254
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Type code control section CDB
255
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Supply unit HMV
256
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Power section IndraDrive M
257
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Power section IndraDrive C
258
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Type code power section
259
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Drive package DKR
260
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Drive controller DKR03
261
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Drive controller DKR04
262
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Drive controller DKR05
263
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Drive package Diax 04
264
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Fig. 6-177: Type code HVE03.2
265
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Fig. 6-178: Type code HVE04.2
265
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Type code HVE03.2
265
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Type code HVE04.2
265
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POWER*-HVE+HVR**G2-AW07-EN-P
266
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Drive controller HDD02.2
267
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Drive controller HDS02.2
268
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Drive controller HDS03.2
268
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Drive controller HDS04.2
269
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Drive controller HDS05.2
269
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Type code HDS
270
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Drive package EcoDrive
271
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• integrated holding brake
272
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• drive shaft with key
272
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Fig. 6-193: Type code MSM020
273
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Fig. 6-194: Type code MSM030
273
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Type code MSM020
273
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Type code MSM030
273
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Fig. 6-195: Type code MSM040
274
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Type code MSM040
274
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Motion control firmware
275
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(MotionLogic eco)
276
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Drive firmware
277
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Firmware download
280
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Cam tool
280
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HMI software
281
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System documentation
283
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Drive components
284
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Visualization units PC based
284
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General safety guidelines
287
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EN 61491)
288
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Drive address
288
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Link address
289
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Single/ double ring
289
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Types of fibre-optics cables
290
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• wrench for FSMA connector
291
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7.2 Project planning notes
292
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Handling
293
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YG000014V01_EN.bmp
294
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H3 ERR distortion display
295
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X10 fibre-optic transmitter
295
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for SERCOS interface
295
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X11 fibre-optic receiver
295
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for SERCOS interface
295
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Typenschild
296
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Example 1: Drive ring
297
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Single ring: primary ring
298
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Primary ring, secondary ring
299
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8.1 General information
301
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8.3 RS485 link
302
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YG000061V01_NN.bmp
303
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YF000212V01_EN.FH7
304
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YG000062V02_EN.FH7
305
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RS485 cable
306
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Bus matching
306
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X99 Ethernet diagnosis
307
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interface RS232 C
307
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8.5 Firmware update (DOLFI)
308
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9 Appendix
309
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DAQ03.1R
310
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DAQ04.1R
310
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Fig. 9-4: LAG
311
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Ethernet interface ETH
312
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YG000066V01_EN.FH7
313
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Appendix Rexroth SYNAX 200
314
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YM000004V01_NN.FH7
315
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Input module RME02.2-16-DC024
316
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SM100004V01_EN.FH7
319
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SM100006V01_EN.FH7
321
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Two-fold enclosure
324
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Four-fold enclosure
324
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SM100011V01_NN.jpg
325
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SM100012V01_NN.jpg
325
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Rexroth Fieldline modules
326
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Visualization unit BTV 16
328
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HM100003V01_NN.bmp
329
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Visualization unit BTV 40
330
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Visualization unit VSP 16
331
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HM100013V01_NN.FH7
332
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Visualization unit VSP 40
333
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PC-Box IPC 40
334
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Remote display VDP 16
334
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HM100019V01_NN.FH7
335
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Remote display VDP 40
336
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8,4"
337
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15,0"
339
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VEP_50CH_Frontansicht.FH9
339
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- in preparation
341
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HM100009V01_NN.bmp
343
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HM100010V01_NN.bmp
343
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Option EN1: HSF, resolver
344
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DA100004V01_EN.fh7
345
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Option L1: Starting lockout
346
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DA100006V01_NN.FH7
347
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DA100007V01_NN.FH7
348
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SERCOS interface DSS02.1M
349
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Input / output interface DEA
350
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DEA08.1M, DEA09.1M, DEA10.1M
351
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24 V ext
352
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0 V ext
352
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DEF01.1M
355
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Encoder interface DFF01.1M
356
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DLF01.1M
357
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DA100018V01_EN.FH7
359
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Encoder branching DGA01.2
360
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INS645 INS645
361
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15pin/pins 15pin/pins
361
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INS0619/RS485 (15pin/pins)
363
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10 Index
365
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10-2 Index Rexroth SYNAX 200
366
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Rexroth SYNAX 200 Index 10-3
367
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10-4 Index Rexroth SYNAX 200
368
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Rexroth SYNAX 200 Index 10-5
369
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10-6 Index Rexroth SYNAX 200
370
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Rexroth SYNAX 200 Index 10-7
371
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10-8 Index Rexroth SYNAX 200
372
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Rexroth SYNAX 200 Index 10-9
373
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10-10 Index Rexroth SYNAX 200
374
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Rexroth SYNAX 200 Index 10-11
375
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10-12 Index Rexroth SYNAX 200
376
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11 Service & Support
377
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♦ nur an Werktagen
378
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♦ von 07:00 - 18:00 Uhr
378
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Europa (West) - Europe (West)
379
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Europa (Ost) - Europe (East)
380
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sanjay.nemade
381
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Nordamerika – North America
382
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Südamerika – South America
382
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R911307347
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