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Rexroth SYNAX 200 System configurations 1-1
DOK-SYNAX*-SY*-12VRS**-PR01-EN-P
1 System configurations
1.1 General information
SYNAX 200 systems are built of
• one or several MotionControls PPC with up to 40 digital intelligent
drives per unit of the DKR, Diax 04, EcoDrive 03, EcoDriveCs or
IndraDrive family,
• optional PLC or optional PLC integrated in the PPC,
• optional operator input terminal and visualization units IndraControl V,
• fiber-optics-cable connection between motion control and drives
meeting SERCOS interface norm (IEC 61491 or EN 61491),
• a number of optional plug-in cards or option modules for the digital
intelligent drives and option modules for the PPC
• and I/O components.
YF000139V01_EN.bmp
Fig. 1-1: Example SYNAX 200 system
The following describes the system components and the resulting system
structures.
Note: The SYNAX 200 system is adapted to the hardware on the
machine in two steps:
• First the drive concept in terms of the motor is determined.
This includes drive amplifiers and linear scale (as part of
the basic drive configuration).
• Then PPC motion control function and plug-in card
assignment to the PPC motion controls is determined.
- Rexroth SYNAX 200 1
- Version 12 1
- Contents 5
- II Contents Rexroth SYNAX 200 6
- IV Contents Rexroth SYNAX 200 8
- 5 Drive configurations 5-1 8
- VI Contents Rexroth SYNAX 200 10
- 9 Appendix 9-1 10
- 10 Index 10-1 12
- 11 Service & Support 11-1 12
- 1 System configurations 13
- 1.2 System components 14
- MotionControl PPC-P 15
- I/O components 16
- Fig. 1-5: Rexroth Inline 17
- Fig. 1-6: Rexroth Fieldline 17
- HMI components 18
- Miniature control terminals 19
- Drives, motors 20
- Fig. 1-11: Rotary motors 21
- 1.3 System structures 22
- YF000142V01_EN.bmp 23
- YF000143V01_EN.bmp 23
- 2.1 Appropriate use 25
- 2.2 Inappropriate use 26
- 3.1 Introduction 27
- 3.2 Explanations 27
- 3.3 Hazards by Improper Use 28
- 3.4 General Information 29
- Voltage (PELV) 32
- During Operation and Mounting 35
- 3.11 Battery Safety 37
- YF000154V01_EN.FH7 39
- YF000155V01_EN.FH7 40
- Selecting the firmware 41
- 4.2 MotionControl PPC-R 42
- 4.3 Brief description PPC-P 43
- ETH01 only with PPC-P11 45
- Option Cards for the PLC 46
- YG000047V01_NN.bmp 47
- • counting modules and 48
- • block I/O modules 48
- YG000007V01_NN.bmp 50
- BTV 16/40, VSP 16/40 51
- • a closed plastic housing 52
- YG000067V01_NN.bmp 53
- YG000046V02_NN.bmp 54
- 4x RMB02.2-04 55
- Installing the modules 56
- Grounding 57
- S1 S1 S1 S1 58
- YF000161V01_EN.FH7 59
- Optional Interface board 60
- (ISA mounting) 60
- PPC-P PC board 60
- (PCI mounting) 60
- HT100007V01_NN.bmp 61
- 4.16 Specifications PPC-R2x 62
- EMC of the PPC-R2x 63
- DERATING I/O bus supply 63
- Interfaces of the PPC-R2x 63
- Power Supply Unit 64
- 4.17 Specifications PPC-P11 66
- Specifications of the front 70
- Specifications of the PC box 71
- Wear parts BTV 16, BTV 40 73
- Input current: 76
- Switch-on current: 76
- Max. output power: 76
- Efficiency (at full load): 76
- Wear parts VSP 16, VSP 40 77
- • 12": 40.000 hours 81
- • 15": 35.000 hours 81
- • CMOS battery: 5 to 7 years 81
- 4.22 Specifications VPP21 83
- Specification of the PC 84
- Ambient conditions VPP 21 84
- Wear parts VPP 21 85
- Backlight 87
- Compact Flash 87
- battery for CMOS clock 87
- General specification VCP 01 88
- Power supply of the VCP 01 89
- Serial interface X1 89
- General specifications VCP 02 90
- Serial interface X2 91
- Power supply of VCP 02 92
- General specification VCP 05 93
- Power supply of the VCP 05 95
- General specification VCP 08 98
- Power supply of the VCP 08 100
- Profibus DP interface X2 100
- Serial interface X3 100
- General specification VCP 20 102
- Power supply of the VCP 20 104
- General specification VCP 25 106
- Power supply of the VCP 25 108
- 5 Drive configurations 111
- Fp5002d1.fh5 112
- FP5006d1.fh7 113
- 5.2 Rotary axes 114
- YF000168V01_EN.FH7 115
- IKS 4374 116
- U1 (DSS) 116
- Usable motors 117
- (IndraDrive) 118
- (Diax 04) 119
- IKSxxxx (see table) 125
- U2 (DLF) 126
- EnDAT encoder 129
- U2 (DAG) 130
- EnDat encoder 131
- 5.3 Linear axes 132
- IKS xxxx 133
- (see table) 133
- YF000185V01_EN.FH7 134
- YF000189V01_EN.FH7 140
- YF000190V01_EN.FH7 142
- YF000192V01_EN.FH7 145
- YF000194V01_EN.FH7 147
- YF000195V01_EN.FH7 147
- Determining the master axis 149
- IndraDrive 150
- DKR, Diax 04 150
- EcoDrive 03 150
- Determining analog inputs 151
- Master axis position output 151
- Incremental encoder emulation 152
- Connection schematics DGA01.2 153
- Terminal diagram DGA01.2 154
- YF000205V01_EN.bmp 155
- YF000206V01_EN.bmp 155
- Sv5116f1.fh7 156
- Sv5117f1.fh7 157
- General information 158
- Configuration 159
- DFF module 160
- Configuration 161
- DFF02.1M module 162
- Features 166
- 5.7 Example 174
- Drive configuration 175
- HS12 HS09 HS12 176
- 6 Order data/reference lists 177
- Fig. 6-3: Type code PPC-R22.1 178
- Type code PPC-R22.1 178
- PPC-P: MotionControl 179
- YG000053V01_NN.bmp 180
- YG000074V01_NN.bmp 180
- YG000076V01_NN.bmp 181
- YG000054V01_NN.bmp 182
- YG000055V01_NN.bmp 183
- YG000057V01_NN.bmp 184
- Option cards based on the PLC 185
- YG000059V01_NN.bmp 186
- YG000058V01_NN.tif 187
- YT000003V01_EN.wmf 187
- RECO02: Local I/O components 188
- Type code RME02.2-16-DC024 189
- Input module RME02.2-32-DC024 190
- Type code RME02.2-32-DC024 191
- Input module RME02.2-16-AC115 192
- Type code RME02.2-16-AC115 193
- SG100025V01_NN.bmp 194
- Type code 195
- RMA02.2-16-DC024-200 195
- SG100026V01_NN.bmp 196
- RMA02.2-32-DC024-050 197
- SG100027V01_NN.bmp 198
- RMA02.2-16-AC230-200 199
- SG100028V01_NN.bmp 200
- RMA02.2-16-RE230-200 201
- Analog module RMC02.2-2E-1A 202
- Type code RMC02.2-2E-1A 203
- SG100006V01_NN.bmp 204
- SG100004V01_NN.bmp 204
- SG100007V01_NN.bmp 205
- SG100008V01_NN.bmp 205
- SG100009V01_NN.bmp 206
- SG100010V01_NN.bmp 206
- SG100005V01_NN.bmp 207
- SG100001V01_NN.bmp 207
- SG100011V01_NN.bmp 208
- SG100012V01_NN.bmp 208
- SG100013V01_NN.bmp 209
- SG100014V01_NN.bmp 210
- SG100015V01_NN.bmp 211
- SG100003V01_NN.bmp 211
- SG100002V01_NN.bmp 212
- SG100016V01_NN.bmp 212
- SG100017V01_NN,bmp 213
- SG100030V01_NN.bmp 213
- SG100018V01_NN.bmp 214
- • event metering 215
- • frequency measuring 215
- • time measuring 215
- • impulse generator 215
- SG100020V01_NN.bmp 216
- SG100021V01_NN.bmp 216
- R-ILB PB 24 DI16 DO16 217
- R-ILB DN 24 DI16 DO16 217
- Type code RECO Inline 218
- Documentation Rexroth Inline 219
- SG100033V01_NN.tif 220
- SG100034V01_NN.tif 221
- SG100035V01_NN.tif 222
- Type code Rexroth Fieldline 224
- BTV 16 and BTV 40 225
- The essential features are: 226
- Fig. 6-120: Type code BTV 40 227
- Type code BTV 40 227
- VSP 16 and VSP 40 228
- HT100008V01_EN.EPS 229
- Fig. 6-125: Type code VSP 40 230
- Type code VSP 40 230
- • IPC40.2G4 und 231
- • VSB40.1G4 231
- HT100010V01_EN.EPS 232
- Fig. 6-131: Type code VSB 40 233
- Fig. 6-132: Type code VDP 16 233
- Type code VSB 40 233
- Type code VDP 16 233
- Fig. 6-133: Type code VDP 40 234
- Type code VDP 40 234
- YG000071V01_NN.bmp 235
- HT100014V01_EN.EPS 235
- 6.3 Visualization units VEP 236
- Fig. 6-138: Type code VEP 30 237
- Type code VEP 30 237
- Fig. 6-139: Type code VEP 40 238
- Type code VEP 40 238
- Fig. 6-140: Type code VEP 50 239
- Type code VEP 50 239
- SUPPL*-VCP*01*****-PR01-EN-P 240
- Fig. 6-143: Type code VCP 01 241
- Type code VCP 01 241
- SUPPL*-VCP02******-PR01-EN-P 242
- Fig. 6-146: Type code VCP 02 243
- Type code VCP 02 243
- SUPPL*-VCP05******-PR01-EN-P 244
- Fig. 6-149: Type code VCP 05 245
- Type code VCP 05 245
- SUPPL*-VCP08******-PR01-EN-P 246
- Fig. 6-152: Type code VCP 08 247
- Type code VCP 08 247
- SUPPL*-VCP20*****-PR01-EN-P 248
- Fig. 6-155: Type code VCP 20 249
- Type code VCP 20 249
- SUPPL*-VCP25******-PR01-EN-P 250
- Fig. 6-158: Type code VCP 25 251
- Type code VCP 25 251
- 6.5 Drive components 252
- Documentation control section 253
- Type code control section CSH 253
- Type code control section CSB 254
- Type code control section CDB 255
- Supply unit HMV 256
- Power section IndraDrive M 257
- Power section IndraDrive C 258
- Type code power section 259
- Drive package DKR 260
- Drive controller DKR03 261
- Drive controller DKR04 262
- Drive controller DKR05 263
- Drive package Diax 04 264
- Fig. 6-177: Type code HVE03.2 265
- Fig. 6-178: Type code HVE04.2 265
- Type code HVE03.2 265
- Type code HVE04.2 265
- POWER*-HVE+HVR**G2-AW07-EN-P 266
- Drive controller HDD02.2 267
- Drive controller HDS02.2 268
- Drive controller HDS03.2 268
- Drive controller HDS04.2 269
- Drive controller HDS05.2 269
- Type code HDS 270
- Drive package EcoDrive 271
- • integrated holding brake 272
- • drive shaft with key 272
- Fig. 6-193: Type code MSM020 273
- Fig. 6-194: Type code MSM030 273
- Type code MSM020 273
- Type code MSM030 273
- Fig. 6-195: Type code MSM040 274
- Type code MSM040 274
- Motion control firmware 275
- (MotionLogic eco) 276
- Drive firmware 277
- Firmware download 280
- Cam tool 280
- HMI software 281
- System documentation 283
- Drive components 284
- Visualization units PC based 284
- General safety guidelines 287
- EN 61491) 288
- Drive address 288
- Link address 289
- Single/ double ring 289
- Types of fibre-optics cables 290
- • wrench for FSMA connector 291
- 7.2 Project planning notes 292
- Handling 293
- YG000014V01_EN.bmp 294
- H3 ERR distortion display 295
- X10 fibre-optic transmitter 295
- for SERCOS interface 295
- X11 fibre-optic receiver 295
- for SERCOS interface 295
- Typenschild 296
- Example 1: Drive ring 297
- Single ring: primary ring 298
- Primary ring, secondary ring 299
- 8.1 General information 301
- 8.3 RS485 link 302
- YG000061V01_NN.bmp 303
- YF000212V01_EN.FH7 304
- YG000062V02_EN.FH7 305
- RS485 cable 306
- Bus matching 306
- X99 Ethernet diagnosis 307
- interface RS232 C 307
- 8.5 Firmware update (DOLFI) 308
- 9 Appendix 309
- DAQ03.1R 310
- DAQ04.1R 310
- Fig. 9-4: LAG 311
- Ethernet interface ETH 312
- YG000066V01_EN.FH7 313
- Appendix Rexroth SYNAX 200 314
- YM000004V01_NN.FH7 315
- Input module RME02.2-16-DC024 316
- SM100004V01_EN.FH7 319
- SM100006V01_EN.FH7 321
- Two-fold enclosure 324
- Four-fold enclosure 324
- SM100011V01_NN.jpg 325
- SM100012V01_NN.jpg 325
- Rexroth Fieldline modules 326
- Visualization unit BTV 16 328
- HM100003V01_NN.bmp 329
- Visualization unit BTV 40 330
- Visualization unit VSP 16 331
- HM100013V01_NN.FH7 332
- Visualization unit VSP 40 333
- PC-Box IPC 40 334
- Remote display VDP 16 334
- HM100019V01_NN.FH7 335
- Remote display VDP 40 336
- 8,4" 337
- 15,0" 339
- VEP_50CH_Frontansicht.FH9 339
- - in preparation 341
- HM100009V01_NN.bmp 343
- HM100010V01_NN.bmp 343
- Option EN1: HSF, resolver 344
- DA100004V01_EN.fh7 345
- Option L1: Starting lockout 346
- DA100006V01_NN.FH7 347
- DA100007V01_NN.FH7 348
- SERCOS interface DSS02.1M 349
- Input / output interface DEA 350
- DEA08.1M, DEA09.1M, DEA10.1M 351
- 24 V ext 352
- 0 V ext 352
- DEF01.1M 355
- Encoder interface DFF01.1M 356
- DLF01.1M 357
- DA100018V01_EN.FH7 359
- Encoder branching DGA01.2 360
- INS645 INS645 361
- 15pin/pins 15pin/pins 361
- INS0619/RS485 (15pin/pins) 363
- 10 Index 365
- 10-2 Index Rexroth SYNAX 200 366
- Rexroth SYNAX 200 Index 10-3 367
- 10-4 Index Rexroth SYNAX 200 368
- Rexroth SYNAX 200 Index 10-5 369
- 10-6 Index Rexroth SYNAX 200 370
- Rexroth SYNAX 200 Index 10-7 371
- 10-8 Index Rexroth SYNAX 200 372
- Rexroth SYNAX 200 Index 10-9 373
- 10-10 Index Rexroth SYNAX 200 374
- Rexroth SYNAX 200 Index 10-11 375
- 10-12 Index Rexroth SYNAX 200 376
- 11 Service & Support 377
- ♦ nur an Werktagen 378
- ♦ von 07:00 - 18:00 Uhr 378
- Europa (West) - Europe (West) 379
- Europa (Ost) - Europe (East) 380
- sanjay.nemade 381
- Nordamerika – North America 382
- Südamerika – South America 382
- R911307347 384
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